PSU Leads - Online

ATUs, PSUs, Rotators, Test Equipment, components, etc
Post Reply
VK/9V1CJ

PSU Leads - Online

Post by VK/9V1CJ »

Does anyone know where I could find those horseshoe shaped power clips for a PSU? I'm referring to the type below:
Image

None of the search terms I'm feeding in seem to give me any links. Also need to get some wire too. Paid a trip to Dick Smith in Queen Street but was a wasted trip.

Thanks alot.
User avatar
VK3DXE
Forum Diehard
Posts: 543
Joined: Wed Nov 24, 2010 9:35 pm

Re: PSU Leads - Online

Post by VK3DXE »

Just get banana plugs which plug straight into the back of the sockets.

You can buy them at Jaycar: http://search.jaycar.com.au/search?w=banana%20plug
Alan VK3DXE
QF21nv
VK3BJM

Re: PSU Leads - Online

Post by VK3BJM »

The other option, when the terminal posts have insulated nuts that won't completely unscrew, is to get ring lugs of a suitable size, and use side-cutters to cut out a portion - making them a "U" terminal. Ring lugs are easy to find - "U" lugs less so, I think.

Sadly. just about any trip to DS is going to be a wasted effort these days...

73,
Barry
VK3BJM
VK/9V1CJ

Re: PSU Leads - Online

Post by VK/9V1CJ »

Thanks for the fast response! Time to do some online shopping now.
Dick Smith in Queen Street is basically a computer store with some TVs and peripherals.
VK4TI
Forum Diehard
Posts: 708
Joined: Wed Dec 19, 2012 6:25 am

Re: PSU Leads - Online

Post by VK4TI »

VK/9V1CJ wrote:Does anyone know where I could find those horseshoe shaped power clips for a PSU? I'm referring to the type below:
Image

None of the search terms I'm feeding in seem to give me any links. Also need to get some wire too. Paid a trip to Dick Smith in Queen Street but was a wasted trip.

Thanks alot.
Check the local directory for an electrical wholesale or hardware , even supercheap auto carry small packets of crimp connectors for car work , if they dont have spade connectors then use the std ring type and as suggested snip the side out , the psu shown will grip them on the posts well enough
VK2OMD
Forum Diehard
Posts: 1042
Joined: Tue Oct 10, 2006 8:34 am
Contact:

Re: PSU Leads - Online

Post by VK2OMD »

VK/9V1CJ wrote:Does anyone know where I could find those horseshoe shaped power clips for a PSU? I'm referring to the type below:
Image

None of the search terms I'm feeding in seem to give me any links. Also need to get some wire too. Paid a trip to Dick Smith in Queen Street but was a wasted trip.

Thanks alot.
mw1x2Ww8WBbPNADRKoa20Bg.jpg
mw1x2Ww8WBbPNADRKoa20Bg.jpg (5.46 KiB) Viewed 2630 times
The fork size varies, you may get away with 6mm or less, but 6.4mm suits most larger power supplies. 8mm will not suit smaller supplies. Buy quality connectors, be wary of some of the stuff on eBay.

Yellow will be required for most substantial cables, things like FT817, some FM radios etc will require blue.

You will need to use an effective crimp tool to install these, that means one of the ratchet crimp jobbies (no substitutes). To avoid doubt, these connectors are solely for crimping, do not solder them, do not tin the wires before crimping (that will assure a loose crimp in double quick time). Hams have lots of recipes and prejudices about crimping, but good crimp connectors, properly applied to clean wire with the correct tooling is reliable and quick.

It might be cost effective to get an autoelectrician to crimp some lugs onto your cable.
redblack.jpg
I often shrink some red and black heatshrink over them to help to reduce the chance of reversing polarity.

Owen
Last edited by VK2OMD on Mon Oct 07, 2013 7:27 am, edited 3 times in total.
VK2AAH
Forum Diehard
Posts: 886
Joined: Sat Jul 18, 2009 6:23 pm

Re: PSU Leads - Online

Post by VK2AAH »

Or Bunnings... I bought my last lot at Bunnings. Where there isn't a Bunnings, such as in smaller country towns, you will almost always find them in your automotive stores like Supercheap or Repco.

I agree with Owen that using a proper crimping tool is best but I bet most of us have been caught out without a pair so a decent set of pliers and a bit of muscle will do the job (but not as well).

Cheers

Richard
VK2AAH
VK4CRO
Frequent Poster
Posts: 105
Joined: Wed Aug 20, 2008 8:26 am
Location: 282 Boston Rd.Belmont ,

Re: PSU Leads - Online

Post by VK4CRO »

I buy power lead from marine outlet 20a and 40a twinlead which is TINNED and

doesnt corrode . I solder all my connections as crimping is lossy when it corrodes.
ciao Ron
Cheers
Ron cro
VK3BSF

Re: PSU Leads - Online

Post by VK3BSF »

A correct sized crimp tool will give a gas tight crimp..using pliers does not provide a gas tight crimp and will lead to a poor connection..you wud be better to solder then crimp with pliers or buy the correct tool
VK2AAH
Forum Diehard
Posts: 886
Joined: Sat Jul 18, 2009 6:23 pm

Re: PSU Leads - Online

Post by VK2AAH »

True Peter but there are crimp tools and then there are crimp tools... buying a cheap sub-$10 pair from an automotive chain store will not be much better than a good set of pliers. If you want a good pair of crimpers prepare to pay- I think I (read: my employer) paid $30 at TLE for mine (and there are different ones for insulated & uninsulated lugs so the cost is really $60). If people want to be absolutely 110% sure of the termination then solder AND crimp.

But we've digressed...

Cheers

Richard
VK2AAH
VK2OMD
Forum Diehard
Posts: 1042
Joined: Tue Oct 10, 2006 8:34 am
Contact:

Re: PSU Leads - Online

Post by VK2OMD »

VK2AAH wrote:...If people want to be absolutely 110% sure of the termination then solder AND crimp.
I am talking about ordinary electrical connections for indoors, out of the weather or protected from weather.

I would argue that if you solder before crimping (as implied in the quote), you have loaded the interstitial space with a soft lead alloy which will cold flow over time under pressure from the subsequent crimp, and become loose. It is bad practice to tin the ends of stranded conductors to be placed into screw terminals or crimp terminals.

If you solder after crimping, the solder wicks back up the cable and creates a stress raiser at the end of the solder wicking. The cable is less flexible up to the end of the solder wicking, and is more likely to fatigue at this stress raiser than if it were just crimped properly.

Owen
VK2AAH
Forum Diehard
Posts: 886
Joined: Sat Jul 18, 2009 6:23 pm

Re: PSU Leads - Online

Post by VK2AAH »

One of the greatest concerns I have when inspecting the work of many installers is poor/loose crimping resulting in an exposed live wire floating around in a cabinet... there are always going to be intellectual debates over which method is best but one thing trumps everything else- safety. People should bear that in mind.

Cheers,


Richard
VK2AAH
User avatar
VK3ALB
Forum Diehard
Posts: 1211
Joined: Sat Dec 22, 2007 3:56 am
Location: Geelong

Re: PSU Leads - Online

Post by VK3ALB »

RS components Cat No 267-3931 and like others have said get a good crimp tool.

I agree with Owen's suggestion to dressthem with heatshrink. Sometimes you can mix the two yellow connectors up when connecting them to a supply.
Lou - VK3ALB

Being right doesn't excuse bad behaviour
VK/9V1CJ

Re: PSU Leads - Online

Post by VK/9V1CJ »

Interesting topic and perhaps I should pony up the the cash for a quality crimp tool.
Thanks for the advice and item codes.
VK2OMD
Forum Diehard
Posts: 1042
Joined: Tue Oct 10, 2006 8:34 am
Contact:

Re: PSU Leads - Online

Post by VK2OMD »

VK/9V1CJ wrote:Interesting topic and perhaps I should pony up the the cash for a quality crimp tool.
Thanks for the advice and item codes.
If you do, make sure you buy one with a releasable ratchet... lest you start to close the tool with the terminal in the wrong cavity.

Adjustable closure is good.

There are some good ones on eBay if you know what you are looking for. http://www.ebay.com.au/itm/Crimp-Tool-W ... 4abe786bf4 at $25 posted might be ok.

Owen
VK2GOM

Re: PSU Leads - Online

Post by VK2GOM »

Just a quick tip, I use a tool almost identical to that a lot wiring up rally cars. What I do is use the tool upside down, so my fingers are on the fixed part of the handle/frame, and use my palm to push the moving handle closed. Generally more efficient and less fatiguing than using your fingers to squeeze the moving handle and ratchet shut... at least when you are doing 100+ terminations in a session 8)

73 - Rob VK2GOM / GW0MOH
Last edited by VK2GOM on Tue Oct 08, 2013 10:10 am, edited 1 time in total.
VK/9V1CJ

Re: PSU Leads - Online

Post by VK/9V1CJ »

Thanks Owen. This hobby is burning a hole in my pocket :D
VK7DX
Frequent Poster
Posts: 70
Joined: Sat Mar 27, 2010 1:21 pm
Location: Arthurs lake,Tas

Re: PSU Leads - Online

Post by VK7DX »

Take your leads to any mechanic or auto electric place and get them to crimp a couple terminals,they probably wont even charge you.

cheers
Frank
User avatar
VK3RX
Forum Diehard
Posts: 223
Joined: Sun Dec 12, 2010 4:31 pm
Location: Woodend
Contact:

Re: PSU Leads - Online

Post by VK3RX »

There are some good ones on eBay if you know what you are looking for. http://www.ebay.com.au/itm/Crimp-Tool-W ... 4abe786bf4 at $25 posted might be ok.
Received one of these today.

A good quality item, heavy, smooth action, and it appears to be identical to the Utilux branded one elsewhere in the seller's listings i.e. the full kit of various types of terminals and crimper, all in a carry case.
Damien VK3RX
Post Reply