Some time ago I built a small 10GHz transverter out of discrete components, in a small instrument case, about 230 x 150 x 50mm. I modified two LNB's, one to act as the Rx preamp, and the other to be the Tx amplifier. It worked OK, with about 15mW Tx out, and Rx sensitivity was excellent. BUT, it was plagued with instability, receiver 'warbling' when it liked, and Tx power varying (also 'warbling' I was told!
I put it in a cupboard, and thought nothing more about it, until two months ago, after I purchased a 5W amplifier from Israel.
I then thought how to fit this amplifier and all of the other "goodies" in a case. One time at a field day, I bought an old "Cybernet" chassis CB radio, thinking that I might make use of the case, even though it was steel!
I stripped the case, and made a new chassis, front and back out of sheet aluminium. Then to fit it all in... LO, 4x multiplier, splitter, 2x mixers, Tx mixer filter,10MHz reference, RF preamp, various power supplies, sequencer, and headlight relay for the amplifier supply. Not to mention a "correct polarity" relay on the 12V input! And an isolator, with 30dB isolation on the output of the amplifier!
I haven't labelled the front panel yet, but the two switches are for 'Power On', and 'LO On', and the BNC socket for 'IF In'. If I am travelling, I can connect 12V (13.8V) and turn on the Local Oscillator and 10MHz reference and have it warm up, without having all the rest of the transverter on, drawing lots of current.
The best part... it all fits easily in the case, and with 0dBm out of the Tx pipecap filter, considering the isolator insertion loss, and losses in my attenuators and connecting cables, it is close to +38dBm out (which is marked on the amplifier)! The 12V fan is run off an 8V regulator, and only switched on in transmit. Under the amplifier there is a 6.5mm plate which is above the speaker holes (now empty) in the bottom of the case. When the fan operates, it draws air right through the case from the bottom, to the outside rear.
On the rear panel, there are two BNC sockets, one is '10MHz Out' (from an internal Isotemp 131-100 block), and the other is '10MHz In', which is either linked to the Isotemp, or connected to my portable 12V Trimble reference, which I described earlier in "What's on Your Workbench". Also there is an SMA socket, for RF in/out, and an RCA socket for DC in.
I gave the case several coats of spray paint. Testing it on receive with my reference signal source (14.4MHz TCXO), and FT-817 with a TCXO9 over 36 hours, it didn't move more than 20Hz!
Now for some real testing, on air!
73 Bruce VK2EM